Numerical simulation on pulverized coal combustion chamber with air cooling
WANG Yongying;YANG Shi;ZHANG Shen;
Abstract:
Possessing the advantages of burning stability and low burn-out rate,the double-cone combustion chamber with independent space is suitable for industrial boilers which start-stop frequently.with the increase of market demand for high-capacity boilers,the combustion chamber volume and number increase,and the adoption of water cooling method will lead to problems such as difficult installation and complex water system.Therefore,it is urgent to develop new cooling methods.Air cooling technology has the advantages of simple structure and combustion stability. Whether this technology can be used in the combustion chamber with independent space needs to be explored.In order to determine the combustion and wall cooling of the air-cooled combustion chamber,the three-dimensional modeling of the combustion chamber and furnace of 14 MW industrial boiler was carried out by using numerical simulation technology. The internal combustion,metal wall temperature,exit flame shape and furnace fullness were obtained under the different ratio of internal and external secondary air distribution under 50% and 100% load.The results show that: at the conditions of constant excess air coefficient,the temperature of the inner region decreases gradually with the increasing of inner secondary air ratio,the average temperature of metal wall also shows a decreasing trendwith the increase of the ratio of internal secondary air at 50% load,while first decreased and then increased at100% load,which is the result of the combined effect of combustion supporting by internal secondary air and cooling by external secondary air; With the increase of the proportion of the internal secondary air,the high temperature area of the metal wall gradually moves backward and focuses on the exit area of the back cone; when the inner secondary air ratio is 0.4,the temperature of metal wall is maximum( 930 K)at 50% load,and when the inner secondary air ratio is 0.2,the temperature of metal wall is maximum( 835 K) at 100% load.The two temperatures all appear in the behind cone,at this time,the air volume of secondary air distribution is 2 600 Nm3/h,which should be avoided.According to the maximum temperature,the wall material is selected as 0 Cr18 Ni9; The average temperature of the combustion chamber,the average temperature and maximum temperature of the metal wall under 50% load are all higher than that under 100% load,which is the working condition that air cooling structure needs to focus on.As the inner secondary air ratio increases,the length of flame increases at first and then decreases.When the internal secondary air is too small,the outlet gas velocity is small,and the external secondary air has a velocity component toward the center,and the flame is mainly concentrated in the front of the furnace.With the increase of the ratio of internal secondary air,the exit velocity increases and the flame becomes longer and thinner.However,as the proportion continues to increase,the axial speed of the external secondary air becomes smaller,and the swirl strength of the exit flame is completely determined by the secondary air.The increase of the swirl strength of the exit leads to the flame becoming shorter and thicker.Under two loads,the flame is longer when the ratio of internal secondary air is 0.4-0.5.The ratio internal and external secondary air is 0.5 ∶ 0.5,the flame's fullness in furnace is the best,the combustion situation and wall temperature in the combustion chamber are also uniform and stable,and the fullness of the flame in the furnace is the best,which is the mostsuitable working parameter for both loads.
Key Words: air cooling;pulverized coal combustion chamber;flame shape;temperature of metal wall;numerical simulation
Foundation: 中国煤炭科工集团科技创新创业资金资助项目(2018-TD-ZD001)
Authors: WANG Yongying;YANG Shi;ZHANG Shen;
DOI: 10.13226/j.issn.1006-6772.20012002
References:
- [1]王永英,周建明,杨晋芳.双锥燃烧室冷态流场的实验研究[J].洁净煤技术,2012,18(2):81-84.WANG Yongying,ZHOU Jianming,YANG Jinfang. Experiment study on cold-condition flow field in double cones fine coal combustion chamber[J].Clean Coal Technology,2012,18(2):81-84.
- [2]王乃继,尚庆雨,张鑫,等.德国煤粉工业锅炉实践及我国研发、推广的现状与发展[J].工业锅炉,2016(2):1-10.WANG Naiji,SHANG Qingyu,ZHANG Xin,et al. Practice of pulverized-coal fired industrial boilers in Germany and status of its research,promotion in China[J].Industrial boiler,2016(2):1-10.
- [3]王永英,杨石,梁兴.双锥燃烧室燃用半焦的试验研究[J].洁净煤技术,2016,22(3):93-97.WANG Yongying,YANG Shi,LIANG Xing. Experiment study of double-cone pulverized coal combustion chamber burning char[J]. Clean Coal Technology,2016,22(3):93-97.
- [4]王金华,王乃继.散煤资源清洁利用工程示范-现代煤粉工业锅炉[J].煤炭工程,2016,48(9):1-5,10.WANGJinhua,WANG Naiji,Demonstration project of high efficiency pulverized coal fired industrial boiler for bulk coal clean utilization[J].Coal Engineering,2016,48(9):1-5,10.
- [5]李美军,程晓磊,杨石,等.两类锅炉中兰炭粉和生物质混燃特性数值模拟[J].洁净煤技术,2019,25(4):72-79.LI Meijun,CHENG Xiaolei,YANG Shi,et al.Numerical simulation of co-firing characteristics of pulverized semi-coke and biomass in the two different boilers[J].Clean Coal Technology,2019,25(4):72-79.
- [6]白月娟,王永英.低NOx煤粉燃烧器技术研究进展[J].煤质技术,2018(2):42-47.BAI Yuejuan,WANG Yongying. Research development of typical low NOxburners for pulverized coal[J]. Coal Quality Technology,2018(2):42-47.
- [7]周勤,佟振霞.基于国外申请人的专利统计分析低NOx煤粉燃烧器的研究进展[J].工业锅炉,2013(5):45-50.ZHOU Qin,TONG Zhenxia. Research&Development of low NOx pulverized coal burners based on foreign patent applicant statistics.Industrial Boiler,2013(5):45-50.
- [8]徐旭常,王云山,金茂庐,等.关于煤粉火焰稳定性和煤粉预燃室及火焰稳定船的作用[J].工程热物理学报,1988,9(4):384-389.XU Xuchang,WANG Yunshan,JIN Maolu,et al.On pulverized coal flame stabilization and functions of pc pre-combustion chamber and flame stabilization boat[J]. Journal of Engineering Thermophysics,1988,9(4):384-389.
- [9]徐旭常,施学贵,陈昌和,等.煤粉火焰稳定原理-“三高区”原理的实验验证和数值模拟分析[J].锅炉技术,1994(1):1-7.XU Xuchang,SHI Xuegui. CHEN Changhe,et al. Pulverized coal flame stabilization principle-"three high zone"principle experiment and simulation analysis[J].Boiler Technology,1994(1):1-7.
- [10]魏心正,煤粉预燃室旋流燃烧器的试验与研究[J].内蒙古电力,1983(1):1-13WEI Xinzheng.Experiment and research on swirl burner of pulverized coal pre-combustion chamber[J]. Inner Mongolia Electroic Power,1983(1):1-13.
- [11]李建生,牛蔚然.预燃室型煤粉燃烧器的开发和应用[J].中国电力,2008,41(4):44-47.LI Jiansheng,NIU Weiran. Development and application precombustion chamber burners[J]. Electric Power,2008,41(4):44-47.
- [12]闫顺林,陈华刚,魏杰儒,等.煤粉预燃室燃烧器的设计[J].应用能源技术,2012(8):21-23.YAN Shunlin,CHEN Huagang,WEI Jieru,et al.Design of pulverized coal burner with a pre-combustion chamber[J].Applied Energy Technology,2012(8):21-23.
- [13]董小林.撞击预燃室煤粉燃烧器的结构优化研究[D].太原:太原理工大学,2011.DONG Xiaolin. Study on optimization of Impact pre-combustion chamber pulverized coal burner[D]. Taiyuan:Taiyuan University of Technology,2011.
- [14]池俊杰,高效煤粉工业锅炉可调炉温和低NOx燃烧研究[D].杭州:中国计量学院,2014.CHI Junjie,Research of adjustable furnace temperature and low NOxcombustion on high efficiency pulverized coal industria boiler[D].Hangzhou:China Jiliang University,2014.
- [15]刘建全,孙保民,张广才,等.1 000 MW超超临界旋流燃烧锅炉稳燃特性数值与优化[J].中国电机工程学报,2012,32(8):19-27,144.LIU Jianquan,SUN Baomin,ZHANG Guangcai,et al. Numerical simulation and optimization on stable combustion of a 1 000 MW ultra supercritical unit swirl combustion boiler[J].Proceedings of the CSEE,2012,32(8):19-27,144.
- [16]丁历威,李凤瑞.Fluent软件模拟计算煤粉燃烧的机理及其模型实现的方式[J].浙江电力,2010(11):31-34.DING Liwei,LI Fengrui.Mechanism and model realization of pulverized coal combustion simulation and calculation with Fluent[J].Zhejiang Electric Power,2010(11):31-34.
- [17] VASCELLARI M,CAU G.Influence of turbulence-chemical interaction on CFD pulverized coal MILD combustion modeling[J].Fuel,2012,101:90-101.
- [18] WEBER R,ORSINO S,LALLEMANT N,et al.Combustion of natural gas with high-temperature air and large quantities of flue gas[J]. Proceedings of the Combustion Institute,2000,28(1):1315-1321.
- [19] WEBER R,SMART J P,KAMP W V.On the(MILD)combustion of gaseous,liquid,and solid fuels in high temperature preheated air[J]. Proceedings of the Combustion Institute,2005,30(2):2623-2629.
- [20]纪任山.煤粉工业锅炉燃烧的数值模拟[J].煤炭学报,2009,34(12):1703-1706.JI Renshan.Numerical simulation of combustion in the industrial pulverized-coal boiler[J]. Journal of China Coal Society,2009,34(12):1703-1706.
- [21]姜思源,王永英,周建明,等.中等挥发分烟煤回燃逆喷式燃烧数值模拟[J].煤炭学报,2014,39(6):1147-1153.JIANG Siyuan,WANG Yongying,ZHOU Jianming,et al.Numerical simulation on middle volatile coal combustion in reversed injection burner[J]. Journal of China Coal Society,2014,39(6):1147-1153.
- air cooling
- pulverized coal combustion chamber
- flame shape
- temperature of metal wall
- numerical simulation
- WANG Yongying
- YANG Shi
- ZHANG Shen
- China Coal Research Institute Company of Energy Conservation
- State Key Laboratory of High Efficient Mining and Clean Utilization of Coal Resources
- National Energy Technology & Equipment Laboratory of Coal Utilization and Emission Control
- Jinan Heating Group Co.
- Ltd.
- WANG Yongying
- YANG Shi
- ZHANG Shen
- China Coal Research Institute Company of Energy Conservation
- State Key Laboratory of High Efficient Mining and Clean Utilization of Coal Resources
- National Energy Technology & Equipment Laboratory of Coal Utilization and Emission Control
- Jinan Heating Group Co.
- Ltd.