燃煤电厂锅炉机组受热面积灰结渣研究现状与展望
Current status and prospects of research on ash slagging in heated area of coal-fired power plant boiler unit
刘鹏宇,李德波,刘彦丰,陈兆立,冯永新,廖宏楷
LIU Pengyu,LI Debo,LIU Yanfeng,CHEN Zhaoli,FENG Yongxin,LIAO Hongkai
摘要(Abstract):
燃煤电厂锅炉机组受热面积灰、结渣往往会造成熄火、锅炉效率降低甚至导致超温爆管而停炉的重大安全事故,积灰、结渣问题已成为燃煤电厂工程实际中亟需解决的问题。综述了基于受热面积灰、结渣的工程实际和数值模拟研究现状,对其产生机理及解决方法进行了综述,横向对比后认为在积灰方面开展基于智能监测技术方向的智能化吹灰系统的研究与开发是未来重要研究方向,且应提出考虑对流、辐射综合影响的数学模型以提高半对流半辐射受热面的预测精度;由于积灰、结渣现象受多因素影响,而目前研究大多只聚焦于1种或2种方法的探究,因此在结渣方面需要开展综合多影响因素协同一体的综合优化方案;积灰、结渣问题的数值模拟可以通过有限反应速率/涡耗散模型探究2种及以上多煤种的改善作用,同时开发ANSYS Fluent扩展功能以提高传统数值模拟精度,从而对锅炉机组受热面积灰、结渣的工程问题提供技术指导。
Ash and slagging on the heated area of the boiler unit of coal-fired power plants often cause major safety accidents such as flameout, reduced boiler efficiency, and even shutdown of the boiler due to over-temperature bursting.Therefore, the problem of ash accumulation and slagging has become an urgent problem to be solved in the actual engineering of coal-fired power plants. The author reviewed the actual engineering and numerical simulation research status of ash and slag based on the heated area, and reviewed the mechanism and solution methods, after horizontal comparison and that the research and development of intelligent soot blowing system based on the direction of intelligent monitoring technology in ash accumulation is an important future research direction, and the mathematical model should be proposed to improve the prediction accuracy of semi-convective and semi-radiative heated surface considering the combined effect of convection and radiation.Since the phenomenon of ash accumulation and slagging is influenced by a variety of factors, and most of the current studies focus on one or two methods of investigation, there is a need to develop a comprehensive optimization program that integrates multiple influencing factors in a synergistic manner in the area of slagging.The numerical simulation of ash accumulation and slagging problem can be explored by finite reaction rate/vortex dissipation model to explore the improvement of two or more types of coal, and ANSYS Fluent extension can be developed to improve the accuracy of traditional numerical simulation, so as to further provide technical guidance to the engineering problems of ash and slagging in boiler unit heating area.
关键词(KeyWords):
燃煤电厂;积灰;结渣;智能监测;多因素协同;Fluent扩展
coal-fired power plant;dust accumulation;slagging;intelligent monitoring;multi-factor synergy;Fluent extensions
基金项目(Foundation): 国家自然科学基金重点资助项目(51376161)
作者(Author):
刘鹏宇,李德波,刘彦丰,陈兆立,冯永新,廖宏楷
LIU Pengyu,LI Debo,LIU Yanfeng,CHEN Zhaoli,FENG Yongxin,LIAO Hongkai
DOI: 10.13226/j.issn.1006-6772.21052701
参考文献(References):
- [1] 李德波,沈跃良,余岳溪,等.旋流燃烧煤粉锅炉主要烟气组分及分布规律试验[J].广东电力,2016,29(3):1-7.LI Debo,SHEN Yueliang,YU Yuexi,et,al.Experiments on main flue gas components and distribution regularities for pulverized coal-fired boiler with swirling combustion[J].Guangdong Electric Power,2016,29(3):1-7.
- [2] 周俊波,陈晓文,高海东,等.燃煤电站锅炉受热面灰污监测与智能吹灰控制技术[J].热力发电,2017,46(12):11-17.ZHOU Junbo,CHEN Xiaowen,GAO Haidong,et al.Fouling monitoring and intelligent sootblowing control technologies for coal-fired boilers [J].Thermal Power Generation,2017,46(12):11-17.
- [3] 岑可法.锅炉和热交换器的积灰、结渣、磨损和腐蚀的防止原理与计算[M].北京:科学出版社,1994.
- [4] 张良,刁云鹏,赵树龙,等.电站锅炉低负荷工况下水平烟道积灰治理[J].锅炉制造,2020(5):34-36.ZHANG Liang,DIAO Yunpeng,ZHAO Shulong,et al.Horizontal flue ash treatment under low load operation of power station boiler[J].Boiler Manufacturing,2020(5):34-36.
- [5] 李楠,张知翔,邹小刚,等.低低温省煤器优化改造关键技术研究[J].热力发电,2021,50(6):151-156.LI Nan,ZHANG Zhixiang,ZOU Xiaogang,et al.Research on key technology of optimization reform of low pressure economizer[J].Thermal Power,2021,50(6):151-156.
- [6] 朱以周,金晶,刘中毅,等.燃准东煤锅炉辐射受热面的灰沉积特性[J].燃烧科学与技术,2020,26(4):361-369.ZHU Yizhou,JIN Jing,LIU Zhongyi,et al.Ash deposition characteristics on radiant heating surface of Zhundong coal boiler[J].Journal of Combustion Science and Technology,2020,26(4):361-369.
- [7] 崔海娣,郑晓军,周顺文.660 MW超临界机组锅炉折烟角塌渣(焦)问题分析及解决方法[J].锅炉制造,2020(1):23-25.CUI Haidi,ZHENG Xiaojun,ZHOU Shunwen.The reason analysis and operation suggestion of slag(coke) collapsing in the 660 MW super-critical unit boiler smoke deflecting angle[J].Boiler Manufacturing,2020(1):23-25.
- [8] 喻远清,涂聪,傅培力,等.超超临界直流锅炉水平烟道积灰研究探讨[C]//.2020年江西省电机工程学会年会论文集.南昌:[s.n.],2021:66-68.
- [9] 魏伟,李秀财,孙奉仲.超细飞灰对烟气酸露点与酸凝结的影响研究[J].化工学报,2020,71(7):3258-3265.WEI Wei,LI Xiucai,SUN Fengzhong.Research on effect of ultrafine ash particles on acid dew point and acid condensation for coal-fired boilers[J].CIESC Journal,2020,71(7):3258-3265.
- [10] 陈衡,王云刚,赵钦新,等.燃煤锅炉低温受热面积灰特性实验研究[J].中国电机工程学报,2015,35(S1):118-124.CHEN Heng,WANG Yungang,ZHAO Qinxin,et al.Experimental investigation of ash deposition on low temperature heating surfaces in a coal-fired boiler[J].Proceedings of the CSEE,2015,35(S1):118-124.
- [11] 张知翔,许良,徐党旗,等.高硫煤机组低低温省煤器积灰特性研究[J].热力发电,2020,49(12):135-139.ZHANG Zhixiang,XU Liang,XU Dangqi,et al.Study on ash deposition characteristics of ultra low temperature economizer of high sulfur power plant[J].Thermal Power Generation,2020,49(12):135-139.
- [12] 陈小强,龚琨,彭月玺,等.600 MW机组空气预热器蓄热板失效分析[J].发电设备,2020,34(6):422-426.CHEN Xiaoqiang,GONG Kun,PENG Yuexi,et al.Failure analysis of the air preheater regenerative plate in a 600 MW unit[J].Power Equipment,2020,34(6):422-426.
- [13] 甘加耀,钟文琪,周冠文,等.复杂煤种锅炉水冷壁结渣特性的数值模拟及防结渣配煤优化[J].中国电机工程学报,2021,41(22):7681-7692.GAN Jiayao,ZHONG Wenqi,ZHOU Guanwen,et al.Numerical simulation study on slagging characteristics and coal blending optimization of anti-slagging of water-wall of coal-fired boiler under complex types of coal[J].Proceedings of the CEEE,2021,41(22):7681-7692.
- [14] 张翔.锅炉受热面积灰监测及吹灰模糊控制研究[D].杭州:浙江大学,2020.
- [15] 陈建忠,孙晓琪,林楚伟,等.智能吹灰技术研究及其在超超临界锅炉中的应用[J].电力与能源,2020,41(2):239-243,257.CHEN Jianzhong,SUN Xiaoqi,LIN Chuwei,et al.Intelligent soot-blowing technology and its application in ultra-supercritical boilers[J].Power & Energy,2020,41(2):239-243,257.
- [16] 白杨,赵勇纲,徐会军.350 MW对冲燃烧锅炉燃用高钠煤掺配试验及应用[J].电力科技与环保,2021,37(2):28-33.BAI Yang,ZHAO Yonggang,XU Huijun.Analysis and application of combustion of high Na coal in 350 MW counter-fired boiler [J].Electric Power Technology and Environmental Protection,2021,37(2):28-33.
- [17] 李宇航,张喜来,张森,等.准东煤防结渣添加剂应用试验[J].热力发电,2017,46(9):135-140.LI Yuhang,ZHANG Xilai,ZHANG Sen,et al.Experimental study on additives applied to against slagging of Zhundong coal [J].Thermal Power Generation,2017,46(9):135-140.
- [18] 周顺文,崔海娣,郑晓军.燃用准东高碱煤锅炉防结渣研究[J].锅炉制造,2020(5):4-5,12.ZHOU Shunwen,CUI Haidi,ZHENG Xiaojun.Research on anti-slagging of burning the Zhundong high alkali coal [J].Boiler Manufacturing,2020(5):4-5,12.
- [19] 李建伟,王林,王红雨.某超临界锅炉结渣原因分析与对策[J].热力发电,2019,48(12):122-128.LI Jianwei,WANG Lin,WANG Hongyu.Cause analysis and countermeasures of slagging in a supercritical boiler[J].Thermal Power Generation,2019,48(12):122-128.
- [20] 王萌,周上坤,熊小鹤,等.蛭石对准东煤灰物相演变及灰熔点的影响[J].燃烧科学与技术,2021,27(2):141-147.WANG Meng,ZHOU Shangkun,XIONG Xiaohe,et al.Effect of vermiculite on the mineral evolution and ash melting temperature of Zhundong coal ash[J].Journal of Combustion Science and Technology,2021,27(2):141-147.
- [21] 朱旭初.电厂掺烧高钠煤结渣原因分析及解决措施[J].发电设备,2021,35(2):141-144,148.ZHU Xuchu.Cause analysis and solution in a power plant with co-fired high-sodium coal [J].Power Equipment,2021,35(2):141-144,148.
- [22] 蔡轲靖,吴建群,夏祎旻,等.基于CCSEM分析的煤中含铁矿物分布对结渣特性的影响研究[J].热力发电,2021,50(6):145-150.CAI Kejing,WU Jianqun,XIA Yimin,et al.CCSEM-based investigation on effect of distribution characteristics of iron-bearing minerals in coal on slagging behaviors[J].Thermal Power Generation,2021,50(6):145-150.
- [23] 岳才峰.660 MW机组锅炉后墙超温及结渣问题试验研究[J].神华科技,2017,15(6):40-43,65.YUE Caifeng.Boiler rear wall overheat and slagging problems experiment study in 660 MW units[J].Shenhua Science and Technology,2017,15(6):40-43,65.
- [24] 王慧青,杨涛,赵永坚,等.进口350 MW机组锅炉燃烧器改造后过热器超温及炉膛结渣问题的试验研究[J].锅炉技术,2018,49(2):70-74.WANG Huiqing,YANG Tao,ZHAO Yongjian,et al.The test research of superheater overheating and furnace slagging after boiler burner retrofitting in an imported 350 MW unit[J].Boiler Technology,2018,49(2):70-74.
- [25] 王毅斌,王萌,谭厚章,等.低氮燃烧模式下燃煤锅炉水冷壁沉积物与腐蚀层成分分析[J].洁净煤技术,2021,27(5):204-211.WANG Yibin,WANG Meng,TAN Houzhang,et al.Compositional analyses of deposits and corrosive layer on water-walls inside a coal-fired boiler under low-NOx combustion mode[J].Clean Coal Technology,2021,27(5):204-211.
- [26] 杨冬,龙俊,茆凯源,等.1 000 MW超超临界锅炉结渣特性预测模型[J].南京航空航天大学学报,2017,49(3):320-324.YANG Dong,LONG Jun,MAO Kaiyuan,et al.Prediction model for slagging characteristics of large capacity coal fired boiler[J].Journal of Nanjing University of Aeronautics & Astronautics,2017,49(3):320-324.
- [27] 项群扬,殷志源,邱波,等.锅炉低氮燃烧改造对煤灰熔融特性影响[J].热力发电,2020,49(1):104-108.XIANG Qunyang,YIN Zhiyuan,QIU Bo,et al.Effect of low NOx combustion retrofit on coal ash fusion behavior of coal-fired boilers [J].Thermal Power Generation,2020,49(1):104-108.
- [28] 寇希文,周俊虎,张彦威,等.燃用准东煤电站锅炉炉膛温度场分布及结渣特性试验研究[J].能源工程,2020(1):28-33,68.KOU Xiwen,ZHOU Junhu,ZHANG Yanwei,et al.Experimental study on temperature field distribution and slagging characteristics in a power plant boiler burning Zhundong coal[J].Energy Engineering,2020(1):28-33,68.
- [29] 崔星源.超临界煤粉锅炉低NOx燃烧数值模拟[D].北京:华北电力大学,2006.
- [30] YANG W,YOU R,WANG Z,et al.Effects of near-wall air application in a pulverized-coal 300 MWe utility boiler on combustion and corrosive gases[J].Energy & Fuels,2017,31(9):10075-10081.
- [31] 张莉,牛浩,葛帅.1 000 MW塔式锅炉燃烧结渣定量评价的数值研究[J].动力工程学报,2020,40(1):1-7,43.ZHANG Li,NIU Hao,GE Shuai.Quantitative evaluation of the slagging in a 1 000 MW tower boiler formed during combustion process [J].Journal of Chinese Society of Power Engineering,2020,40(1):1-7,43.
- 燃煤电厂
- 积灰
- 结渣
- 智能监测
- 多因素协同
- Fluent扩展
coal-fired power plant - dust accumulation
- slagging
- intelligent monitoring
- multi-factor synergy
- Fluent extensions