基于酚醛塑料黏结剂活性焦的制备及其脱硫性能Preparation and desulfurization performance of activated coke based on phenolic plastic binder
牛俊天,乔晓磊,余欣月,杨丽,刘海玉,樊保国,金燕
NIU Juntian,QIAO Xiaolei,YU Xinyue,YANG Li,LIU Haiyu,FAN Baoguo,JIN Yan
摘要(Abstract):
国内外缺乏有效手段对废弃的热固性塑料进行回收利用,大部分只能填埋或焚烧处理,不仅占用大量土地资源,且由于含有多种有害物质,通常造成二次污染,若以废弃酚醛塑料为黏结剂,可达到废弃物资源化利用的目的。同时,酚醛塑料以酚醛树脂为基体,结构中含有大量苯环,具有较大的交联密度,作为活性焦黏结剂具有可行性。因此以酚醛塑料作为黏结剂,褐煤、焦煤为原料煤制备成型活性焦,通过FTIR和氮气吸附脱附法等表征手段探究了酚醛塑料含量和活化温度对活性焦性能的影响。结果表明,随酚醛塑料含量增加,活性焦强度增强,而碱性官能团含量和比表面积均减小,其质量分数为20%时,活性焦的耐压强度和耐磨强度达到国家优级品标准,比表面积262 m~2/g、硫容可达9.88 mg/g,高于工业焦硫容。随活化温度升高,活性焦碱性官能团含量及比表面积先增大后减小,活化温度为800℃时碱性官能团含量和比表面积最大,活性焦表面C—C及C与其他原子之间连接方式发生改变,芳香环不断压缩,侧链支链减少,活化效果明显,此时硫容最大,具有最佳脱硫性能。
There is a lack of effective means to recycle waste thermosetting plastics at home and abroad, and most of them can only be landfilled or incinerated, which not only occupies a large amount of land resources, but also causes re-pollution due to a variety of harmful substances. If waste phenolic plastic is used as binder, the purpose of waste resource utilization can be achieved. At the same time, phenolic plastic is based on phenolic resin, which contains a large number of benzene rings in its structure and has a large cross-linking density, so it is feasible to use it as an active coke binder. In addition, phenolic plastic was prepared as binder and activated coke was made from lignite and charred coal, and the effects of phenolic plastic content and activation temperature on the performance of activated coke were explored by FTIR and N_2 adsorption/desorption. The results show that with the increase of the content of phenolic plastics, the strength of activated coke is enhanced, while both the basic functional group content and the specific surface area are decreased. When the content of phenolic plastics is 20%, pressure resistance strength and wear resistance strength of activated coke can meet the national high-grade standards. Meanwhile, the specific surface area of activated coke reaches to 262 m~2/g and sulfur capacity reaches to 9.88 mg/g, which is higher than that of industrial coke. With the increase of the activation temperature, the content of basic functional group and specific surface of activated coke area firstly increases and then decreases. When the activation temperature reaches to 800 ℃, the content of basic functional group and specific surface area reach to the maximum, the connection way between activated coke C—C and C with other atoms of surface has changed, aromatic ring is continuously compressed, side and branched chain is decreased, the activation effect is obvious. At this time, the sulfur capacity is the largest, and the desulfurization performance is the best.
关键词(KeyWords):
酚醛塑料;活性焦;微观结构;硫容
phenolic plastics;activated coke;microstructure;sulfur content
基金项目(Foundation): 山西省重点研发计划资助项目(201903D321075);; 山西省留学人员科技活动择优资助项目(20200016)
作者(Author):
牛俊天,乔晓磊,余欣月,杨丽,刘海玉,樊保国,金燕
NIU Juntian,QIAO Xiaolei,YU Xinyue,YANG Li,LIU Haiyu,FAN Baoguo,JIN Yan
DOI: 10.13226/j.issn.1006-6772.21122902
参考文献(References):
- [1] 朱严.循环流化床煤热解半焦制备脱硫用活性焦的实验研究 [D].杭州:浙江大学,2017.
- [2] 张开元,龚得喜,肖永丰.煤基脱硫用活性焦及其制备方法:CN101485972 [P].2009-01-20.
- [3] 田斌,徐亚运,曾俊,等.以煤沥青为粘结剂制备柱状活性炭的工艺参数优化 [J].广东化工,2013,40(16):11-13.TIAN Bin,XU Yayun,ZENG Jun,et al.Process parameter optimization for preparation of columnar activated carbon using coal asphalt as binder[J].Guangdong Chemical Industry,2013,40(16):11-13.
- [4] JEANNE R M,ARINI T V.Fabrication and characterization of activated carbon from charcoal coconut shell Minahasa,Indonesia [J].Journal of Physics:Conference Series,2018,1028:012033.
- [5] CONG H,YAO Z,MAEK O,et al.Co-combustion,co-densifica-tion,and pollutant emission characteristics of charcoal-based briquettes prepared using bio-tar as a binder [J].Fuel,2021,287:119512.
- [6] KIM G M,LISANDY K Y,ISWORO Y Y,et al.Investigation into the effects of ash-free coal binder and torrefied biomass addition on coke strength and reactivity [J].Fuel,2018,212:487-497.
- [7] LI Y,LI G,LU Y,et al.Denitrification performance of non-pitch coal-based activated coke by the introduction of MnOx-CeOx-M (FeOx,CoOx) at low temperature [J].Molecular Catalysis,2018,445:21-28.
- [8] NGUYEN-THANH D,BANDOSZ T J.Activated carbons with me-tal containing bentonite binders as adsorbents of hydrogen sulfide [J].Carbon,2005,43(2):359-367.
- [9] 何平,梅加化,范益伟,等.废旧热固性保温塑料再生材料的制备与性能 [J].塑料,2018,47(6):75-78.HE Ping,MEI Jiahua,FAN Yiwei,et al.Preparation and properties of recycled materials for waste thermosetting insulation plastics[J].Plastics,2018,47(6):75-78.
- [10] 袁天顺,邹文俊,彭进,等.环氧改性硅酚醛树脂的制备与性能 [J].工程塑料应用,2019,47(11):19-24.YUAN Tianshun,ZOU Wenjun,PENG Jin,et al.Preparation and properties of epoxy-modified silicone phenolic resin[J].Engineering Plastics Application,2019,47(11):19-24.
- [11] BRAUN D.Simple methods for identification of plastics [M].Fifth Edition.Cincinnati:Hanser Publications,2013.
- [12] 宋燕,凌立成,李开喜,等.粘结剂添加量及后处理条件对成型活性焦甲烷吸附性能的影响 [J].新型炭材料,2000,15(2):6-10.SONG Yan,LING Licheng,LI Kaixi,et al.Effect of binder addition amount and post-treatment conditions on adsorption performance of molded active pyromethane[J].New Carbon Materials,2000,15(2):6-10.
- [13] 王艳莉,刘振宇.粘结剂对蜂窝状V2O5/ACH同时脱硫脱硝活性的影响[J].过程工程学报,2009,9(4):701-706.WANG Yanli,LIU Zhenyu.Effect of binder on simultaneous desulfurization and denitrification activity of honeycomb V2O5/ACH[J].Journal of Process Engineering,2009,9(4):701-706.
- [14] 曲智斌,孙飞,皮信信,等.碳材料对燃煤烟气硫脱除及资源化研究进展 [J].洁净煤技术,2020,26(1):151-163.QU Zhibin,SUN Fei,PI Xinxin,et al.Research progress on sulfur removal and resource utilization of coal-fired flue gas by carbon materials[J].Clean Coal Technology,2020,26(1):151-163.
- [15] 邵晶,刘海玉,乔晓磊,等.微波放电对改性活性焦及同时脱硫脱硝的影响 [J].炭素技术,2020,39(2):48-53.SHAO Jing,LIU Haiyu,QIAO Xiaolei,et al.Effect of microwave discharge on modified active coke and simultaneous desulfurization and denitrification[J].Carbon Technology,2020,39(2):48-53.
- [16] XIONG Z,SYED-HASSAN S A,XU J,et al.Evolution of coke structures during the pyrolysis of bio-oil at various temperatures and heating rates [J].Journal of Analytical and Applied Pyrolysis,2018,134:336-342.
- [17] KMITA A,BENKO A,ROCZNIAK A,et al.Pyrolysis of organic ester cured alkaline phenolic resin:Identification of products [J].Journal of Analytical and Applied Pyrolysis,2018,129:6-12.
- [18] 檀素霞,王同华,谭瑞淀,等.微波加热技术在多孔炭处理中的应用 [J].炭素技术,2006,25(4):35-39.TAN Suxia,WANG Tonghua,TAN Ruidian,et al.Application of microwave heating technology in porous carbon treatment[J].Carbon Technology,2006,25(4):35-39.
- [19] 张芸,兰新哲,宋永辉.活性半焦(兰炭)烟气脱硫的研究进展 [J].洁净煤技术,2008,14(1):65-69.ZHANG Yun,LAN Xinzhe,SONG Yonghui.Research progress on desulfurization of active hemicoke (lan charcoal) flue gas[J].Clean Coal Technology,2008,14(1):65-69.
- [20] LI Y,LIN Y,WANG B,et al.Carbon consumption of activated coke in the thermal regeneration process for flue gas desulfurization and denitrification [J].Journal of Cleaner Production,2019,228:1391-1400.
- [21] 李兰廷.活性焦脱硫脱硝的机理研究—烟气组成的影响 [J].煤炭学报,2010,35(S1):185-186.LI Lanting.Study on the mechanism of active coke desulfurization and denitrification—influence of flue gas composition[J].Journal of China Coal Society,2010,35(S1):185-186.