粗颗粒工况下渣浆泵磨损规律
Wear law of slurry pump under coarse particle working condition
郭建军
GUO Jianjun
摘要(Abstract):
渣浆泵在输送固液两相浆液时,过流件会因固相颗粒的冲击产生磨损,颗粒的质量浓度、粒径均会对磨损程度产生较大影响。粗颗粒工况往往会导致渣浆泵过流件产生较大磨损,因此探究粗颗粒工况下渣浆泵磨损规律十分重要。建立了渣浆泵固液两相流仿真模型,分析了粗颗粒工况下(三种颗粒直径),渣浆泵内部流场及颗粒运动的变化规律。基于磨损模型,分析了渣浆泵不同过流件的磨损规律。结果表明:粗颗粒工况下,颗粒主要分布在蜗壳流道及叶片压力面。当颗粒直径为1 mm时,颗粒分布更分散,更易受流场影响。蜗壳最大磨损量与颗粒直径呈负相关关系,当颗粒直径较小时,磨损区域呈斑状分布;随着颗粒直径的增加,颗粒磨损主要分布在蜗壳流道及隔舌进口侧。颗粒直径对叶片最大磨损量影响较小,颗粒磨损主要分布在叶片压力面。
When conveying solid-liquid two-phase slurry, the overflow components of the slurry pump will wear due to the impact of solid particles, and the mass concentration and particle size of the particles will have a significant impact on the degree of wear. Coarse particle working conditions often lead to significant wear on the flow components of the slurry pump, so it is important to explore the wear patterns of the slurry pump under coarse particle working conditions. This article establishes a simulation model for solid-liquid two-phase flow in a slurry pump, and analyzes the changes in the internal flow field and particle motion of the slurry pump under coarse particle conditions(three particle diameters). Based on the wear model, the wear patterns of different flow passage components of the slurry pump were analyzed. The results indicate that under coarse particle conditions, particles are mainly distributed in the volute flow channel and blade pressure surface. When the particle diameter is 1 mm, the particle distribution is more dispersed and more susceptible to the influence of the flow field. The maximum wear of the volute is negatively correlated with the particle diameter. When the particle diameter is small, the wear area shows a patchy distribution. As the particle diameter increases, particle wear is mainly distributed in the volute flow channel and the inlet side of the tongue. The particle diameter has little effect on the maximum wear of the blade, and particle wear is mainly distributed on the pressure surface of the blade.
关键词(KeyWords):
粗颗粒;渣浆泵;过流件;磨损
coarse particle;slurry pump;flow passage;wear
基金项目(Foundation):
作者(Author):
郭建军
GUO Jianjun
DOI: 10.13226/j.issn.1006-6772.24081402
参考文献(References):
- [1] ROUDNEV A S,BOURGEOIS R J,KOSMICKI R J.Slurry pump casing wear prediction using numerical multi-phase flow simulation [C].ASME Fluids Engineering Division Summer Meeting.2009.
- [2] ZHANGY,LI Y,CUI B,et al.Numerical simulation and analysis of solid-liquid two-phase flow in centrifugal pump [J].Chinese Journal of Mechanical Engineering,2013,26(1):53-60.
- [3] 项佳梁,李昳,唐华.固液两相离心泵内部非定常流动特性研究 [J].机电工程,2014,31(6):702-706.
- [4] 黄思,黄家兴,莫宇石,等.基于EDEM-Fluent耦合的离心泵内过流部分的磨损特性研究 [J].热能动力工程,2020,35(1):62-69.
- [5] 刘厚林,袁寿其,施卫东,等.双流道叶轮内湍流的三维数值模拟 [J].排灌机械,2002,20(4):5-8.
- [6] HUANG S,ZOU W L,ZHOU J J,et al.Unsteady numerical simulation on solid-liquid flows and wear in a centrifugal pump based on DPM model [J].Machine Tool & Hydraulics,2016,44(6):1-5.
- [7] 李晶,张人会,郭荣,等.叶片型线对渣浆泵水力性能及叶轮磨损特性的影响 [J].排灌机械工程学报,2020,38(1):21-27.
- [8] 黄先北,杨硕,刘竹青,等.基于颗粒轨道模型的离心泵叶轮泥沙磨损数值预测 [J].农业机械学报,2016,47(8):35-41.
- [9] 胡坤,李振北.ANSYS ICEM CFD工程实例详解 [M].北京:人民邮电出版社,2014:126-131.
- [10] 纪兵兵,陈金瓶.ANSYS ICEM CFD网格划分技术实例详解 [M].北京:中国水利水电出版社,2012:153-279.
- [11] 胡坤,胡婷婷,马海峰,顾中浩.ANSYS CFD入门指南计算流体力学基础及应用[M].北京:机械工业出版社,2018:115-134.
- [12] CUNDALL P A.A computer model for simulating progressive la-rge-scale movements in blocky rock systems [J].Proocedings of the Symposio of the International Society of Rock Mechanics,Nancy 2,1971,8:129-136.
- [13] CUNDALL P A.Discussion in symposium on rock fracture.In:Proceedings of the symposium of the International Society for Rock Mechanics[M].France.Rubrecht,1971.